ABOUT ACCUMULATORS, INC. ASSEMBLIES, PARTS AND ACCESSORIES
1. Are Accumulators, Inc. accumulators interchangeable with
other manufacturers accumulators?
Yes, Accumulators, Inc. catalog accumulators are interchangeable with
accumulators supplied by other manufacturers. Accumulators, Inc. units are part
for part interchangeable with major competitors and interchangeable for form,
fit and function for most of the rest. Our SPECIAL ORDER units are
proprietary for each customer, and may not be fully interchangeable. We maintain an
extensive cross-reference of our competitor's products. Contact the Accumulators, Inc. Sales Department for detailed information.
2. Are Accumulators, Inc. components interchangeable with
the components manufactured by other accumulator manufacturers?
For the most part, yes. Accumulators, Inc. catalog components are 100%
interchangeable with most of the competition. In some cases, however,
Accumulators, Inc. parts are of newer design and may not be fully interchangeable. Many
older designs, however, are available from Accumulators, Inc.
SPECIAL ORDER components are only available from Accumulators, Inc. We maintain an
extensive cross-reference of our competitor's products. Contact the Accumulators, Inc. Sales Department for detailed information.
3. Do Accumulators, Inc. pressure vessels meet any type of
codes?
Most Accumulators, Inc. units are designed to the strict guidelines of the
ASME Boiler and Pressure Vessel Code and are so stamped with the "U" symbol and
registered with the National Board of Boiler and Pressure Vessel Inspectors.
Many other design approvals or authority reviews, such as CE, DNV, ABS, CRN,
Lloyds, etc. are available by request at additional cost. We can also
modify existing units under the National Board Inspection Code "R" stamp
4. What type of testing do Accumulators, Inc. pressure
vessels receive?
Most Accumulators, Inc. pressure vessels are subject to ASME specified
high-pressure hydro tests, magnetic particle tests, chemical analysis, physical
analysis, hardness tests, charpy test analysis, and dimensional inspections.
Other tests are available, some at additional cost.
5. Does Accumulators, Inc. have a quality control program?
Yes, Accumulators, Inc. has an extensive quality control program that is
periodically reviewed by local, state, national and international agencies. All
code designs, code quality control records, quality control manuals and
procedures are open to authorized inspectors.
6. Are certifications and traceability available from
Accumulators, Inc. and what is the fee?
ASME U-1A Data Reports are available upon request at no charge.
Certifications, or material certificates appropriate to the respective code(s)
are available at additional cost. Shells are traceable to the day of
manufacture, bladders to the month of manufacture. All vessels are registered
with the National Board of Boiler & Pressure Vessel Inspectors.
7. Are Accumulators, Inc. products covered by any
warranties?
Yes, the Accumulators, Inc. product warranty is the strongest in the industry.
8. What is the proper method of bladder storage?
To obtain the maximum storage life:
- Leave bladder in the black UV bags they were shipped in.
- Store in a closed box and lay flat to avoid folding. If space permits,
bladders can be slightly inflated.
- Do not expose to light, particularly sunlight or fluorescent lighting.
- Avoid extreme temperatures. Optimal storage temperature is 65-70 degrees F.
- Avoid dirt, dust, grease, chemicals and fumes.
9. Why use dry nitrogen gas (N2)? Is it safe to use helium?
Nitrogen is a safe, inert, non-explosive gas that is readily available at
reasonable costs.
WARNING! NEVER USE SHOP AIR OR
OXYGEN!
Shop air has oxygen and when exposed to petroleum based fluids or grease, can
diesel (explode) under pressure. Pure oxygen is even more volatile. Other gases
are expensive, corrosive or explosive.
WARNING! THE USE OF HELIUM IS NOT RECOMMENDED
Helium has several characteristics that can cause system failures. Gas leakage, explosive thermal expansion
and a negative Joules-Thompson coefficient are
all causes for major concern. Accumulators, Inc. recommends that only dry nitrogen gas be used to precharge
accumulators.
Caution! While nitrogen is
non-explosive, it is still very dangerous when pressurized
There are several grades of nitrogen gas available. For use in bladder
accumulators, we recommend Commercial/Industrial Grade. This is the most common
grade available and the most cost effective. It has been used with bladder
accumulators for over 50 years. The average purity is 99.5%. Higher grade gas
is, of course, acceptable. The N2 MSDS is available from the factory at no cost.
10. What oil port threads are available?
NPT is standard; SAE or SAE Split-flange is optional at no additional cost. Metric, special NPT,
BSP and other threads are also available. Call the factory for availability and pricing.
11a. What are the advantages of bladder accumulators versus piston or the
non-separator type?
- Rapid response to pressure changes and work cycle.
- Complete separation of gas and fluid.
- Highly resistant to fluid contamination.
- Low maintenance, trouble-free operation.
- Readily available, low cost replacement parts.
- Eliminates costly down time on expensive systems due to simple repair.
11b. What are the advantages of piston accumulators versus bladder accumulators?Piston accumulators are more highly-customizable and can handle much larger volumes and pressures than bladder accumulators. Additionally, a wider tolerance for the initial precharge setting allows for a higher fluid-to-gas ratio for certain applications.
12. What is the correct pre-charge for an accumulator?
Each application has different pre-charge requirements. Consult the
Accumulators, Inc. Service Manual for guidance or contact the Accumulators, Inc. Sales Applications Department.
13. How often should the pre-charge be checked while the
accumulator is in service?
If the accumulator unit is on a high cycle application it should be checked
weekly. If the unit is used for emergency standby or pressure holding, it
should be checked at least once per month.
14. What is the correct way to pre-charge an accumulator?
Consult the instructions listed on the accumulator, shipped with replacement
bladder kits and in the Accumulators, Inc. Product Catalog.
Generally: Use an Accumulators, Inc. C&G Assembly and a regulator to slowly pre-charge the unit to 40 psig. This is the most critical part of the pre-charge. Next, you may begin to high-charge your unit to the pressure required to operate appropriately.
15. What is the proper way to mount an accumulator?
The preferred orientation is vertical; however, a horizontal mounting is acceptable when lubricated properly, with a small loss of efficiency. Accumulators, Inc. recommends bolting the accumulator to the skid unit using approved mounting brackets. We manufacture several acceptable types.
16. Can Accumulators, Inc. make a special accumulator for my
application?
Yes. We're experts in "Special Orders" design and manufacture. Among our
clientele are Fortune 500 companies, government agencies and the military. Each
design is proprietary to the customer.
17. Does Accumulators, Inc. accept any major credit cards?
18. How can I request a quote?
Use our RFQ tool to receive price and availability on any of our products
19. Is Accumulators, Inc. environmentally conscious?
Our manufacturing process produces no pollution and uses only minimal electricity. In addition, we recycle cardboard,
office paper, junk mail, glass, plastic and aluminum. Employees are encouraged to bring their recyclables from home as well.
We pride ourselves on being Earth-friendly.
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